Tuesday, August 6, 2013

The Nook

It was a late decision to add this feature but figured (Cs idea), what the heck.  Looked nice on the blueprints but now that it is getting framed out, WOW.

It will be our library, we are a family of readers so it made sense for us to have a location to house all the books.  Also a nice little getaway when the kids are driving us crazy ... I just have to figure out how to retract the stairs.

View from behind the spiral staircase leading into room.



A little tree topping and should have a nice view on the deck outside the nook area.









Rear Deck part two

We started early Sun morning as we knew it would be another long day and it was going to be toasty warm too.  Started by building a jig to place two hangers at a time and keep everything in line.

Dad working on finishing up the joist hangers
The joists that were specd were 2x10x16 and while they can technically span that far, I didn't feel comfortable and decided to upgraded to 2x12x16s.  Definitely a lot  more sturdy but dang those are heavy.  We got about 1/2 of them set before C and the kids showed up.  She was able to help lift each side as we carried up the ladder which was another big help.



For the size of joists, the hangers called for 10d (3") nails and they had to be galvanized because of the pressure treated lumber.  Each hanger took 12 nails that had to be hammered in - my nail gun doesn't have the attachment to locate the hanger holes nor does it accept galvanized nails.  Ended up driving over 600 nails and was using two hands toward the end as my forearms were on 'fire'.


In between helping with the joists, C was busy with the Dingo leveling out the area and getting rid of piles of rock.  Looks so much better and can easily walk around without tripping all the time.


We finished up as it was starting to get dark but the main section was complete.  At least now, the framers have a platform to work on for the upper roof now.  Dad and I were both completely drained and glad Monday wasn't a construction day :-)  I was more sore the next day than the Ironman 70.3s I did.


The framers have to finish nailing the OSB joints so we couldn't put the ledger up for this part of the deck (outside master bedroom).  We will finish this up next weekend.








What do you do in a weekend, build a deck?

We are going to have a really nice (large) rear deck (16x22 covered, with an 8x20 uncovered) but ran into some assumption/terminology issues.  When we started building, I told the framer I would take care of the deck to help keep costs down.  Now to me, that meant I would do the ledger, joists, decking and he would do the post and beams supporting the deck since they were required for the upper covered roof.  Well, that isn't how he took it, he thought I was building the entire deck (framing included) and he would build the cover on top of it.

To a non normal framer guy, I thought he was crazy so asked a builder colleague and he confirmed the same.  He said I should have clarified my intent but I never thought it needed to be.  So, lessen learned here is to always communicate and don't make assumptions, it can be costly.

The framer didn't want to do it because already behind (remember he has some other jobs going on) but would do it for a minimum of $1500 and if I brought all the materials down to the rear of the house.  I really didn't want to pay that much for the framing (although a good price for the amount of work that I realized later)

On the flip side, it was good opportunity to build a huge elevated deck, not something I had done before.  I already had poured the footings and piers so just needed to measure and set the posts using ABU66s (about $50/ea).

My dad arrived this week and will be staying for several months during the build which will be HUGE help.  We put up the main ledger that attaches to the house for the joists to connect.  Marked out all the joists so they would line up with the floor joists (inside the house) so the bolt pattern wouldn't conflict.  Plus, the code now calls for lateral bracing and I will be using Simpson DTT2 so having everything in line makes installation easier.



Brought Joe (friend of John who is a framer) in to assist with post layout and bracing.  This turned out to much longer than I had anticipated but good learning experience.


After we got all the brackets marked, we started installing the 6x6x10 posts and securing them to the brackets.


 Then we established our reference mark from the ledger and used the transit to mark all the posts.  Measured up and then cut all the posts.  Pulled a string line and four posts were exact and two posts were less than 1/8" off so not bad.


We put the first beam (5 1/2" x 12" x 9') up and marked the long and short edges.  I used a skill saw set to 45 degrees and scored around the beam.  Then used a reciprocating saw to finish the cut all the way through.  This will provide a nice corner join vs having them butt up against each other on the post.



The next beam (5 1/2" x 12" x 23') would sit across four posts and join at the 45 degree in the corner.  Used the same technique above to get the angle before trying to place.


Trying to pick this 500+lb beam up with two people wasn't an option but luckily I had the trusty Cat.  After slinging it, dad guided into place and I maneuvered it up on top of the other posts.  Pretty tough trying to be careful not to knock him off the ladder and get it up and over the saddle brackets.  It was great when we got it in place and 'pinned' it.


 Repeated the process for the other two beams and the main deck is now framed out.  We'll start the joists tomorrow.



Front Entry

Wow, amazing how much different the house looks with all the massive cedar beams, gable ends done, and fascia/barge done.

Before picture


 After Picture


Close up of front entry



Weekly Clean Up

At least 1-2 times a week, we all go out and clean up the site.  It is amazing how so many people just think it is ok to throw stuff down on the ground since it is a construction site.  Would they just throw trash down at their house?  I don't like a trashy site and want to give the appearance of a proper and professional site.

We've filled countless contractor size trash bags and luckily have a friend that has a dumpster I can keep putting a bag or two in every week - thanks J.

Besides the trash, we also pick up all the small scraps for the burn pile,

Coals from last bonfire - it was smokin' hot
sort lumber, and restack so it isn't just laying all over.  I used the Dingo to move a stack of 3/4 CDX that wasn't that heavy (maybe 200lbs) but it was sticking over the end of the forks that it made it front end heavy.  Needed to counter act

 

Amazing after how nice the site looks after a little clean up.  Have to stay on top of it though else it goes haywire real quick.




Decking the Roof

Now that the trusses are set (most of them), started the decking on the roof.  I bought 300 sheets of OSB hoping it will be more than enough but they sure do start disappearing quick on that massive open space.

At this point, we are about 1-2 weeks behind schedule and that is primarily because the framer has multiple jobs going .... and one of those is for a job I recommended him for.  When we were discussing prices and duration before giving him the nod, he said they would frame it in four weeks which was two weeks better than the other guys.  Well, it will probably take him 4 weeks on being onsite but it will take 6-8 weeks of actual time based on the rate we're going.  That aside, really like him and he is doing great work.

Looking up to the garage ceiling.  We didn't put any post/beams in the garage, just clear span of trusses so the garage appears so massive.  I will finally be able to park my truck inside.


 Above the dining room looking over to the kitchen/family room area.


 Inside the family room


The front of house seems to go on forever .... although J&Bs house that will be built 10 ac behind us is actually 26' longer.  Crazy


 The cut out will be where the gable roof covering the deck will be


Same shot, other side.


Looking out over the end of the covered porch


Sunset; hanging out on top of the house, nothing better :-)